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Custom Spout Pouches

We specialize in providing custom spout pouches designed to meet your specific product needs. Tailor your pouches with various sizes, materials, and spout placements for optimal dispensing and branding. Whether for liquids, sauces, or dry goods, our custom solutions ensure product freshness and enhanced shelf appeal. We offer diverse printing options and features, allowing you to create packaging that perfectly reflects your brand identity and consumer preferences.

Get Our Custom Spout Pouches to Delight Your Clients

Delight your clients with our custom spout pouches. Tailor sizes, materials, and spout placement for perfect dispensing and branding. Ideal for liquids, sauces, and more, our pouches ensure freshness and convenience. Elevate your product presentation with high-quality, personalized packaging that leaves a lasting impression.

1. Material Selection

We offer a wide range of materials for custom spout pouches. This includes multi-layer films for superior barrier protection and sustainable kraft paper laminates. We offer expert guidance to select materials that perfectly match your product’s needs, ensuring optimal shelf life and a premium feel.

Printing and Branding

We offer advanced printing techniques to make your brand stand out. Utilizing rotogravure and digital printing, we achieve vibrant colors and sharp details. We offer customizable logo placement, graphic design, and label integration, including windows to display your product. We ensure your pouch effectively communicates your brand message.

Spout and Cap Design

We offer diverse spout and cap designs for user convenience and product integrity. Choose from various sizes, shapes, and closure types, including screw caps, flip tops, and tamper-evident seals. We offer customization to match your product’s viscosity and consumer preferences, ensuring easy dispensing and leak prevention.

Pouch Shape and Size

We can customize various pouch shapes and sizes to optimize shelf presence and functionality. Choose from stand-up, flat, and shaped pouches, tailored to your product volumes. We offer precise dimensions and sealing, guaranteeing product protection and efficient filling. We offer solutions that meet your packaging requirements, ensuring a perfect fit for your product.

BN Pack: Your Leading Custom Spout Pouches Manufacturer

BN Pack is your premier spout pouch manufacturer and factory, specializing in custom solutions. We deliver high-quality, tailored pouches designed to meet diverse product needs, ensuring optimal dispensing and brand visibility.

As a leading manufacturer, we offer comprehensive services from material selection to final production. Our state-of-the-art facility guarantees precision and efficiency, providing reliable and innovative packaging solutions for your business.

Customize Your Custom Spout Pouches

custom printed spout pouches

custom printed spout pouches

We offer custom printed spout pouches that combine functionality with eye-catching design. Utilizing advanced printing techniques, we bring your brand to life with vibrant colors and sharp details. Our custom options include various sizes, materials, and spout placements, ensuring optimal product presentation and convenient dispensing. We tailor each pouch to your specifications, creating packaging that effectively communicates your brand message and enhances shelf appeal.

custom drink spout pouches

custom drink pouches with spout

We offer custom drink spout pouches designed for convenience and portability. Ideal for juices, smoothies, and other beverages, these pouches feature secure, leak-proof spouts for easy consumption on the go. We provide various sizes, materials, and printing options to match your brand’s aesthetic. Our custom solutions ensure product freshness and a user-friendly experience, enhancing your beverage’s market appeal.

custom spout pouch for juice

custom juice spout pouch

We offer custom spout pouches specifically designed for juice, ensuring freshness and convenience. Our pouches provide a reliable barrier against oxygen and moisture, preserving flavor and nutritional value. Choose from various sizes, spout placements, and materials to match your brand’s aesthetic. We offer high-quality printing for vibrant designs, enhancing shelf appeal and consumer engagement. Our leak-proof seals and easy-pour spouts ensure a seamless drinking experience.

custom spout pouches for liquid

liquid pouch bag with spout

We offer custom liquid spout pouches designed for optimal performance and convenience. Tailored for liquids, sauces, and beverages, these pouches feature secure spouts and durable materials, preventing leaks and maintaining freshness. We provide customizable sizes, shapes, and printing options, allowing you to create packaging that aligns perfectly with your brand and product requirements. Our solutions ensure easy dispensing and enhance consumer satisfaction.

cosmetic spout pouch

custom cosmetic spout pouch

We offer custom cosmetic spout pouches designed for beauty and functionality. Tailor size, shape, and spout placement for optimal dispensing of lotions, creams, and serums. Choose materials that protect product integrity and enhance brand appeal. Our printing capabilities ensure vibrant designs and accurate branding. We provide solutions that combine convenience, elegance, and product preservation for your cosmetic line.

aluminium foil spout pouch

custom aluminium foil spout pouch

We can customize aluminum foil spout pouches, providing superior barrier protection for your products. Ideal for liquids, sauces, and sensitive goods, these pouches maintain freshness and extend shelf life. We customize sizes, spout placements, and printing to meet your specific requirements. Our aluminum foil pouches offer excellent moisture and oxygen barriers, ensuring product integrity and a premium appearance.

kraft paper spout pouch

custom biodegradable spout pouch

We offer custom biodegradable spout pouches, providing an eco-friendly packaging solution. Crafted from sustainable materials, these pouches minimize environmental impact while maintaining product integrity. We tailor sizes, spout placements, and printing to meet your specific needs. Our biodegradable spout pouches offer convenient dispensing and a responsible brand image, appealing to environmentally conscious consumers.

clear transparent spout pouches

custom clear spout pouch

We offer custom clear spout pouches, designed to showcase your product’s natural appeal. These pouches provide a transparent window, allowing consumers to see the contents while maintaining freshness and preventing leaks. We offer various spout and cap options, ensuring easy dispensing and secure closure. Customize sizes and shapes to perfectly fit your product, enhancing shelf presence and consumer confidence. Ideal for liquids, gels, and other visually appealing products.

center spout pouches

custom center spout pouch

We offer custom center spout pouches designed for balanced dispensing and optimal volume. Tailor your pouch with various materials, sizes, and spout configurations to meet your specific product needs. The central spout ensures even pouring, ideal for liquids and sauces. Our custom solutions provide enhanced shelf appeal and user convenience, reflecting your brand’s commitment to quality and functionality.

corner spout pouch

custom corner spout pouch

We can customize pouches designed with corner spout, clean pouring. The corner spout placement minimizes residue and ensures controlled dispensing, making them ideal for liquids, sauces, and gels. We provide various sizes, materials, and printing options to match your brand and product requirements perfectly. Our custom solutions guarantee optimal functionality and enhanced shelf appeal.

Custom Spout Pouch Design

We specialize in custom spout pouch design, tailoring every detail to your product’s unique needs. Our services encompass material selection, spout placement, and printing, ensuring optimal functionality and brand visibility. We offer diverse customization options, from size and shape to specialized features, creating packaging that enhances consumer experience and product appeal. Partner with us for innovative spout pouch designs that set your brand apart.

kraft pouch with corner spout

Corner spout pouch

Our corner spout pouches provide a clean, precise dispensing experience. The spout’s placement at the edge minimizes product residue and ensures controlled pours, perfect for liquids, sauces, or viscous substances. Crafted with durable materials, they offer excellent barrier properties, preserving product freshness. Available in various sizes and customizable options, our corner spout pouches combine functionality with a sleek, modern design, enhancing both user convenience and shelf appeal.

kraft pouch with center spout

Center spout pouch

Our center spout pouches are engineered for optimal dispensing and volume. The centrally located spout ensures balanced pouring, making them perfect for liquids, sauces, and bulk goods. These pouches maximize filling efficiency and offer a stable, upright display. Available in various sizes and materials, our center spout pouches provide a convenient, spill-resistant solution, enhancing consumer experience and product presentation.

Various Spout Fittings

We offer a diverse selection of spout fittings to meet your specific spout pouch requirements. Our range includes various sizes, shapes, and materials, ensuring compatibility with different product viscosities and dispensing needs. From screw caps and flip tops to specialized designs for specific applications, we provide high-quality fittings that guarantee secure seals and easy dispensing. Our customizable options ensure your spout fittings perfectly complement your pouch design and enhance user experience.

flip top caps for spout pouch

Flip-top caps

Flip-top caps for spout pouches offer convenient, one-handed dispensing. They provide a secure, resealable closure, preventing leaks and maintaining product freshness. Ideal for on-the-go consumption.

push pull caps for spout pouch

Push-pull caps

Push-pull caps for spout pouches offer convenient, one-handed dispensing. Ideal for active lifestyles, they prevent spills and are easy to use. These caps are perfect for sports drinks, sauces, and other on-the-go products.

Disc top caps for spout pouch

Disc top caps

Disc top caps offer a convenient, one-handed dispensing solution for spout pouches. Ideal for lotions, shampoos, and sauces, they provide a clean, controlled flow and secure resealing, enhancing product freshness.

twist off caps for spout pouch

twist-off Caps

Twist-off caps for spout pouches offer secure, resealable closures. Ideal for liquids and semi-liquids, they prevent spills and maintain freshness. Easy to use, they enhance consumer convenience and product longevity.

What is spout pouch?

A spout pouch is a type of flexible packaging that features a built-in spout and cap, designed for easy dispensing of liquids or semi-liquids. It combines the convenience of a bottle with the flexibility and cost-effectiveness of a pouch. These pouches are commonly used for products like sauces, beverages, baby food, and cleaning solutions. The spout allows for controlled pouring, and the resealable cap helps maintain product freshness and prevent spills.

What is a spout cap for pouch?

A spout cap for a pouch is a crucial component that allows for controlled dispensing and resealing of the pouch’s contents.

It’s essentially a closure mechanism designed to work in conjunction with the spout, which is a protruding tube or nozzle integrated into the pouch’s structure. Here’s a breakdown of its purpose and function:

  • Controlled Dispensing:
    • The spout cap enables users to pour or squeeze out the contents of the pouch in a controlled manner, preventing spills and waste.
    • Different cap designs cater to varying product viscosities, ensuring smooth and efficient dispensing.
  • Resealability:
    • Spout caps provide a resealable closure, allowing users to store the remaining contents of the pouch for later use.
    • This helps maintain product freshness and prevents contamination.
  • Product Protection:
    • The cap acts as a barrier, protecting the product from external elements such as air, moisture, and contaminants.
    • This helps extend the product’s shelf life and maintain its quality.
  • User Convenience:
    • Spout caps are designed for easy opening and closing, enhancing user convenience.
    • Various cap types, such as screw caps, flip tops, and twist-off caps, cater to different user preferences and product applications.
  • Tamper Evidence:Many spout caps include tamper evident features, that show if the product has been opened.

What materials are used in making spouted pouches?

Spouted pouches are made from various flexible laminate materials, each chosen for specific properties to suit different product needs.

These materials are typically multi-layered films, combining the strengths of different plastics and sometimes aluminum foil or paper.

Common spouted pouch materials include:  

  • Polyethylene (PE):
    • Offers excellent moisture barrier properties.   
    • Used for inner layers due to its heat-sealing capabilities.   
    • Available in various densities (LDPE, LLDPE, HDPE).   
  • Polypropylene (PP):
    • Provides good chemical resistance and high-temperature tolerance.   
    • Offers clarity and gloss.   
    • Commonly used for hot-fill applications.   
  • Polyethylene Terephthalate (PET):
    • Offers excellent tensile strength and puncture resistance.  
    • Provides a good oxygen barrier.   
    • Used for outer layers for enhanced durability and printability.
  • Nylon (Polyamide, PA):
    • Offers superior puncture resistance and flexibility.
    • Provides a good oxygen barrier.
    • Used for products requiring high durability.
  • Aluminum Foil (AL):
    • Provides an excellent barrier against light, oxygen, and moisture.   
    • Extends shelf life for sensitive products.   
    • Used in middle layers for maximum protection.
  • Kraft Paper:
    • Provides a natural, eco-friendly look.   
    • Often laminated with other materials for barrier properties.
    • Used for outer layers for aesthetic purposes.   

These materials are often combined in multiple layers through lamination to create pouches with the desired characteristics. For example, a common structure might include PET/AL/PE, where PET provides strength, AL provides barrier properties, and PE provides heat sealability.   

What is spout pouch used for?

Spout pouches are used for a wide variety of liquid and semi-liquid products due to their convenience and functionality. Common uses include:

  • Beverages: Juices, smoothies, and other drinkable liquids.
  • Food products: Sauces, soups, purees, yogurt, baby food, and condiments.
  • Household products: Liquid detergents, soaps, and cleaning solutions.
  • Personal care products: Lotions, shampoos, and liquid soaps.
  • Pet food: Liquid treats and supplements.
  • Industrial products: Certain chemicals and lubricants.

what are Spout Pouch Option Features?

  • Hang Holes: Imagine your product hanging at eye level, grabbing attention in busy stores. Hang holes turn your pouch into a display tool, maximizing visibility and encouraging impulse buys. They are perfect for small, lightweight items needing prominent placement.

  • Handles: Make carrying easy and comfortable. Handles transform your pouch into a portable package, ideal for on-the-go consumers. Whether it’s a bulk purchase or a picnic item, handles add convenience and practicality to your product.

  • Functional Shapes: Go beyond the standard pouch. Unique shapes set your product apart, creating a memorable brand experience. Custom shapes can reflect your product’s purpose or brand personality, making it instantly recognizable and appealing to customers.

  • Bottom Gusset: Ensure your pouch stands tall and proud. The bottom gusset provides stability, creating a clean and organized shelf appearance. It maximizes capacity and makes storage and pouring easier, enhancing overall consumer satisfaction.

  • Window: Let customers peek inside and see the quality. A window provides transparency, building trust and showcasing your product’s freshness or unique features. It’s especially effective for food products, where visual appeal influences purchasing decisions.

  • Clear: Show off your product in its entirety. Clear pouches offer complete transparency, allowing the product to shine. This is perfect for brands that value natural ingredients or vibrant colors, fostering authenticity and building consumer confidence.

  • Custom Spout Cap: Tailor dispensing to your product’s needs. We offer various spout cap designs to ensure easy and mess-free pouring. Whether it’s a precise pour or a quick squeeze, custom caps enhance user experience and minimize waste.

  • Tamper-Evident Features: Protect your product and reassure your customers. Tamper-evident seals provide visible proof of product integrity, ensuring safety and freshness. This is crucial for building trust and maintaining brand reputation, particularly in sensitive industries.

how to customize pouch spout?

Customizing a pouch spout involves several key considerations, allowing you to tailor the packaging to your specific product and brand needs. Here’s a breakdown of the customization process:

Spout Type and Size:

  • Choose the appropriate spout diameter for your product’s viscosity. Thicker liquids require wider spouts.
  • Select the spout’s shape and length for optimal pouring control.
  • Consider features like angled spouts for precise dispensing.

Cap Design:

  • Select a cap type: screw cap, flip-top, or tamper-evident.
  • Customize the cap’s color and shape to match your brand.
  • Ensure the cap provides a secure seal to prevent leaks.

Spout Placement:

  • Decide between a corner spout or a center spout, depending on your product and desired pouring style.
  • Consider the pouch’s overall shape and how the spout placement will affect dispensing.

Material and Color:

  • Choose the spout material based on product compatibility and durability.
  • Customize the spout’s color to complement your pouch design.

Custom Features:

  • Incorporate features like easy-tear notches or handles for added convenience.
  • Consider specialized spouts for specific applications, such as those designed for hot filling or aseptic processing.

Supplier Collaboration:

  • Work closely with your packaging manufacturer to discuss your specific requirements.
  • Request samples and prototypes to ensure the customized spout meets your expectations.

 

How to fill spouted pouches?

Filling spouted pouches involves several methods, depending on the volume, type of product, and production scale. 

Here’s a the brief guide about filling spouted pouches:

1. Manual Filling:

  • Small-Scale Operations: For very small batches or home-based businesses, manual filling is common.
  • Process:
    • The pouch is held upright, and the cap is removed.
    • The product is poured or squeezed into the pouch using a funnel or dispensing nozzle.
    • The cap is then securely tightened.
  • Pros: Low initial cost, simple process.
  • Cons: Slow, inconsistent fill levels, labor-intensive.

2. Semi-Automatic Filling:

  • Medium-Scale Operations: Used for businesses with moderate production volumes.
  • Equipment:
    • Tabletop filling machines with nozzles that dispense a pre-set volume.
    • Foot-operated or automated dispensing systems.
  • Process:
    • The pouch is placed under the filling nozzle.
    • The machine dispenses the product, and the operator seals the cap.
  • Pros: Increased speed and accuracy, reduced labor costs.
  • Cons: Requires equipment investment, still some manual handling.

3. Automatic Filling:

  • Large-Scale Operations: Used for high-volume production lines.
  • Equipment:
    • Automated filling machines with rotary or inline systems.
    • Conveyor belts, sensors, and robotic arms.
  • Process:
    • Pouches are automatically fed into the machine.
    • The machine opens the pouch, fills it with precise volume, and seals the cap.
    • Filled pouches are then conveyed for further processing.
  • Pros: High speed, consistent fill levels, minimal labor, increased efficiency.
  • Cons: High initial investment, requires skilled technicians.

Key Considerations:

  • Product Viscosity: The viscosity of the product will determine the type of filling equipment and nozzle required.
  • Filling Temperature: Hot-fill applications require specialized equipment and materials.
  • Sanitation: Proper cleaning and sanitation procedures are crucial to prevent contamination.
  • Accuracy: Accurate fill levels are essential for product consistency and consumer satisfaction.
  • Spout Size: The size of the spout will determine the type of filling nozzle that can be used.

Are spout pouches recyclable?

The recyclability of spout pouches is complex and varies depending on the materials used and local recycling infrastructure.

Many traditional spout pouches are made from multiple layers of different plastics and sometimes aluminum, making them difficult to recycle through standard curbside programs. These multi-material laminates require specialized recycling facilities capable of separating the layers, which are not widely available.

However, advancements in packaging technology are leading to more recyclable options. Some manufacturers are developing mono-material spout pouches, using a single type of plastic like polyethylene, which is more easily recyclable.

Initiatives are underway to improve recycling infrastructure and develop specialized programs for flexible packaging. Consumers should check local recycling guidelines and look for pouches labeled as recyclable to ensure proper disposal.

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Get Your Custom Spout Pouches Wholesale Now

Secure your brand’s packaging advantage with custom spout pouches wholesale. We offer tailored solutions, from material selection to precise spout placement, ensuring optimal product dispensing and shelf appeal. Benefit from bulk pricing and premium quality, enhancing your product’s market presence. Contact us today to discuss your wholesale spout pouch needs and elevate your packaging strategy.

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