Recyclable Quad Seal Pouch
BN Pack’s recyclable quad seal pouches offer an eco-friendly solution made from either renewable Plantmade™ or recycled Wastemade™ laminates. These high-barrier pouches effectively protect your products from oxygen and moisture, all while reducing environmental impact. Customize the pouches with your branding for a personalized touch, and enjoy a significantly lower carbon footprint compared to traditional packaging options. Perfect for businesses looking to balance sustainability with product protection.

Why BN Pack Recyclable Quad Seal Pouch?
- Sustainability First:Our recyclable quad seal pouches are crafted with eco-friendly Plantmade™ or Wastemade™ laminates, ensuring your packaging is as sustainable as it is effective. By using renewable and recycled materials, we help reduce your carbon footprint, making it a great choice for eco-conscious businesses.
- High-Barrier Protection:These pouches offer superior protection against moisture, oxygen, and light, preserving the freshness of your products for longer. The high-barrier laminate keeps your contents safe and sealed, ensuring your product arrives in perfect condition, whether it’s food, coffee, or cosmetics.
- Custom Branding Options:Our quad seal pouches come with customizable options, allowing you to showcase your brand while maintaining an eco-friendly message. Choose from various sizes, colors, and finishes to match your brand’s unique identity and stand out on the shelf without compromising on sustainability.
Available Recyclable Quad Seal Pouch Materials
Recyclable Bio-Based Laminate Quad Seal Pouch
Options: Metalised film,Transparent film,White film
Sustainability data:
- 45% Material Circularity Indicator
- 70% Fossil fuel reduction
- 57kgCO2 Carbon footprint
- 0.2Carbon emissions equivalent
Key features:
- Made from plants (up to 70%)
- Recyclable in #4 stream (LDPE)
- High barrier to oxygen and/or moisture
- Excellent transparency
- OK Biobased certified
- Holds up to 10KG of product


Recyclable Mono-Material Laminate Quad Seal Pouch
Options: Transparent film,White film
Sustainability data:
- 0% Material Circularity Indicator
- 0% Fossil fuel reduction
- 0 CO2 Carbon footprint
- 0 Carbon emissions equivalent
Key features:
- Recyclable in #4 stream (LDPE)
- High barrier to oxygen and moisture
- Excellent transparency
- Holds up to 10KG of product
- Significant carbon reduction
- Close to price parity with plastic
Recyclable PCR Laminate Quad Seal Pouch
Options: Metalised film,Transparent film,White film
Sustainability data:
- 39% Material Circularity Indicator
- 70% Fossil fuel reduction
- 215kg CO2 Carbon footprint
- 0.8 Carbon emissions equivalent
Key features:
- Made from recycled content (up to 85%)
- Recyclable in #4 stream (LDPE)
- High barrier to oxygen and moisture
- Global Recycled Standard (GRS) certified
- Excellent transparency
- Holds up to 10KG of product

Elevate Your Brand With Our Recyclable Quad Seal Pouch
Need a recyclable quad seal pouch? We have a wide range of sizes, thicknesses, and features to meet your specific requirements, from food storage to travel and beyond.
Looking for a Win-Win Business Relationship?
We will always be your reliable 100% recyclable pouch packaging partner to work with!

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What is a Recyclable Quad Seal Pouch: Your Ultimate Guide
1) What is a Quad Seal Pouch?
A quad seal pouch is a type of flexible packaging known for its four sealed corners, providing extra strength and durability. Unlike standard pouches, the unique seal design offers superior protection against external elements like moisture, air, and light. These pouches are ideal for preserving product freshness and are often customizable for branding, making them a popular choice in eco-friendly packaging solutions.
2) What is Recyclable Quad Seal Pouch?
A recyclable quad seal pouch is a flexible packaging solution designed with four strong, sealed corners for added durability. Made from eco-friendly materials like Plantmade™ or Wastemade™ laminates, these pouches offer superior protection against moisture, air, and light, while being fully recyclable. They’re perfect for businesses aiming to reduce their environmental impact without sacrificing product quality.
3) Materials Used in Recyclable Quad Seal Pouches
Plantmade™
Our recyclable quad seal pouches are made using Plantmade™ laminates, sourced from renewable plant-based materials. These laminates offer a sustainable packaging solution that reduces dependence on fossil fuels. Plantmade™ materials provide excellent protection against moisture and oxygen, keeping your products fresh while contributing to a lower carbon footprint.
Wastemade™ Laminates
In addition to Plantmade™, we also use Wastemade™ laminates, which are made from recycled content. This innovative material helps reduce waste and supports the circular economy by turning post-consumer waste into high-quality packaging. Wastemade™ provides the same high-barrier protection as traditional materials, but with a significantly lower environmental impact.
4) Benefits of Recyclable Quad Seal Pouches
Eco-Friendly Packaging:
Recyclable quad seal pouches help reduce carbon footprints and waste. Made from sustainable materials, these pouches minimize environmental impact. By opting for these, you contribute to a greener planet, showing your customers that sustainability matters to your business.
Cost-Effectiveness:
These pouches offer space efficiency, so you can store more products in less space. This design reduces storage costs and makes shipping more affordable. It’s an economical choice that saves you money without compromising on quality.
Customization:
Recyclable quad seal pouches offer flexibility for branding. You can easily customize the colors, prints, and finishes to create unique packaging that aligns with your brand’s identity. This design freedom ensures your packaging stands out and attracts customers.
Enhanced Durability:
The quad seal structure provides extra strength, ensuring your products remain secure during transport. With added protection from moisture and air, you can trust your packaging to keep items safe and intact, even during rough handling.
5) How Recyclable Quad Seal Pouches are Made
1. Selecting the Recyclable Material:
Manufacturers begin by choosing the appropriate recyclable material. This often involves a mono-material structure, like polyethylene (PE) or polypropylene (PP), designed for easy recycling within existing streams. They ensure the chosen material meets the barrier properties required for the product.
2. Extrusion and Film Formation:
Next, they melt the chosen resin and extrude it into a thin film. This process creates the base layer or layers of the pouch. Extrusion techniques precisely control the film’s thickness and consistency.
3. Printing the Design:
Now comes the branding and information stage. Manufacturers print the desired graphics and text onto the film. They use eco-friendly inks and printing methods, like water-based inks, to maintain recyclability.
4. Lamination (If Needed):
In some cases, manufacturers laminate multiple layers of film together. This enhances barrier properties or adds specific functionalities. They select compatible, recyclable laminates to preserve the pouch’s recyclability.
5. Slitting and Folding:
The large roll of printed and laminated film then goes through a slitting process. This cuts the film into the precise width required for the pouches. Next, they fold the film to create the quad seal structure’s basic shape.
6. Sealing the Sides:
They use heat sealing to bond the sides of the folded film. This creates the characteristic four-sided seal of the quad pouch. They control the temperature and pressure to ensure strong, airtight seals.
7. Bottom Gusset Formation:
Manufacturers form the bottom gusset, allowing the pouch to stand upright. They fold and seal the bottom film to create a stable base.
8. Top Seal and Optional Features:
The pouch receives its top seal. They can integrate features like zippers, tear notches, or spouts at this stage. They carefully select these features to maintain the pouch’s recyclability.
9. Quality Control Inspection:
Each pouch undergoes rigorous quality checks. They inspect for seal integrity, print quality, and overall dimensions. They remove any defective pouches from the production line.
10. Packaging and Distribution:
Finally, they package the finished quad seal pouches. They prepare them for distribution to brands and consumers. They ship the pouches in bulk, ready for filling and use.
6) Application of Recyclable Quad Seal Pouch
Dry Food Packaging:
- Brands package coffee beans, granola, and pet food in these pouches. The quad seal design allows the pouches to stand upright on shelves. This maximizes shelf presence and consumer appeal. Recyclable materials ensure less waste from these everyday items.
Snack and Confectionery Packaging:
- Companies use quad seal pouches for chips, nuts, and candies. The pouches maintain product freshness with effective barrier properties. They offer resealable options, extending the shelf life of snacks.
Powder and Granule Packaging:
- Manufacturers package protein powders, spices, and detergents in these pouches. The strong seals prevent leaks and spills. The wide opening facilitates easy pouring and dispensing.
Frozen Food Packaging:
- Businesses package frozen fruits, vegetables, and seafood in recyclable quad seal pouches. The pouches withstand freezing temperatures and prevent freezer burn. The strong seals protect the products from moisture.
Personal Care and Cosmetic Packaging:
- Companies package bath salts, scrubs, and lotions in these pouches. The pouches offer a premium look and feel. They protect products from moisture and maintain product integrity.
Pet Food and Supplement Packaging:
- Brands utilize these pouches to package various pet treats and supplements. The quad seal design allows the pouches to stand stable. The recyclable materials are a great option for environmentally aware pet owners.

Get Your Recyclable Quad Seal Pouch Wholesale Now
Now you understand the versatility of the recyclable quad seal pouch. These pouches offer sustainable solutions for diverse products. They stand out on shelves and protect contents effectively. Embrace eco-friendly packaging today! Ready to upgrade your packaging? Quote your recyclable quad seal pouch needs from BN Pack now.