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Fin/Lap Seal Pouches

BN PACK’s Fin/Lap Seal Pouches combine simplicity and functionality, ideal for snacks, candies, frozen foods, and more.

Featuring a back and bottom seal, these lay-flat pouches can be customized as fin seal (single-side) or lap seal (center/T-seal) designs. Airtight construction preserves freshness, while nitrogen flushing enhances volume for lightweight products like chips. Durable high-barrier materials ensure product protection, and options include resealable zippers, custom sizes, and finishes.

Perfect for supermarket-ready packaging, they balance cost-efficiency with shelf appeal, trusted by brands for snacks, confectionery, and convenience foods.

Fin Lap Seal Pouches

Applications of Lap Seal Pouches

BN Pack’s Fin/Lap Seal Pouches are Ideal for snacks, candies, and frozen foods. They are nitrogen-flushed, high-barrier, and customizable.

​Snacks & Chips Packaging

Nitrogen-flushed fin seal pouches preserve crispness and create a plump, shelf-ready look for chips, popcorn, and fried snacks.

​Frozen Convenience Food Bags

High-barrier, lay-flat pouches withstand freezing temperatures, ideal for dumplings, noodles, and ready-to-cook meals.

​Candy & Chocolates Packaging

Airtight lap seals with optional transparent panels protect gummies, hard candies, and chocolates from moisture while showcasing vibrant colors.

Advantages of Lap Seal Pouches

  1. Cost-Effective for Startups
    Low production and shipping costs make them ideal for budget-conscious businesses, with bulk order discounts for scalable growth.
  2. ​Lightweight & Efficient Logistics
    Thin, durable materials reduce shipping weight and storage space, while lay-flat designs streamline handling and distribution.
  3. ​High Visual Impact
    Ample print area and voluminous packaging attract attention on shelves, with customizable designs to boost brand visibility.
  4. Rapid Production Turnaround
    Quick manufacturing cycles and bulk-order readiness ensure timely delivery for urgent demands or seasonal product launches.
  5. ​Consumer-Friendly Features
    Easy-open designs enhance user convenience, reducing frustration and improving customer satisfaction for on-the-go consumption.
  6. ​Adaptable Customization
    Tailor pouch dimensions, materials, and closures (e.g., resealable zippers) to align with unique product requirements or branding strategies.

Technical Specifications of Lap Seal Pouches

Sizes

Available in sizes from 5g to 1000g, tailored for both small-batch and bulk packaging needs.

Materials

Eco-friendly options include recyclable mono-material (PE/PP) and compostable alternatives, meeting global sustainability standards.

Pack Properties

Engineered with multi-layer barriers for oxygen, moisture, UV, and aroma protection, ensuring product freshness and durability.

Printing Process

Digital printing available from 500 units or flexographic printing from 5,000 units for vibrant, high-resolution designs.

Bespoke Features

Customize with options like press-to-close zippers, tear notches, Euro slots, transparent windows, round corners, degassing valves, and spouts.

BN PACK Lap Seal Pouches

Dominate Shelves with Long-Lasting Freshness & 360° Brand Impact

FAQs of Lap Seal Pouches

What is a fin seal pouch?

A fin seal pouch is a simple, cost-effective packaging style with seals along the back and bottom edges. It’s created by folding flexible material (like plastic or foil) and heat-sealing the inner layers, forming a fin-like seam. Also called a pillow pouch or center/T-seal pouch, it’s lightweight, easy to produce in bulk, and ideal for snacks, candies, or lightweight products. Its flat, lay-flat design minimizes storage space and shipping costs.

Common industries include:

​Food & Beverage: Chips, candies, frozen meals, coffee, spices.
​Pet Food: Dry kibble or treats.
​Healthcare: Powdered supplements, medical device packaging.
​Consumer Goods: Small hardware items, cosmetics samples.

Their versatility, airtight seals, and customizable sizes suit products requiring freshness, portability, or high visual impact on shelves.

Tear Notches: Pre-cut edges for easy tearing.
​Zipper Reseals: Recloseable tracks for snacks or multi-use products.

BN offers tailored solutions to match product needs, balancing convenience and barrier protection.

Yes! Add resealable features like:

​Press-to-Close Zippers: Affordable and user-friendly.
​Slider Zippers: Durable for frequent use.
​Peel-and-Reseal Films: For lightweight items.

These options extend product shelf life, reduce waste, and enhance convenience for on-the-go consumers.

Fin Seal: Inner layers are sealed, creating a visible fin-like seam. Ideal for lightweight, dry products (chips, candies).
​Lap Seal: Overlapping outer layers are sealed, resulting in a smoother, flatter edge. Better for heavy or liquid products (powders, sauces).

Lap seals offer stronger seals for challenging applications, while fin seals prioritize cost and simplicity.

Cost Savings: Low material and production costs.
​Lightweight: Reduces shipping fees.
​High Print Visibility: Full-color branding on large surfaces.
​Nitrogen Flushing: Preserves freshness for snacks.
​Customizable: Sizes, materials, and closures.

BN’s pouches balance affordability, functionality, and shelf appeal for startups and established brands.

Common materials include:

​PET/PE: Lightweight, moisture-resistant for dry snacks.
​Aluminum Foil: High barrier for oxygen-sensitive products.
​Stand-Up Films: Added stability for liquids or powders.
​Recyclable Options: Sustainable mono-materials.

BN selects films based on product needs (e.g., grease resistance for chips, freezer-safe layers for frozen foods).

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