Custom Spouted Pouches
Elevate your packaging with BN PACK’s innovative Custom Spouted Pouches—designed to combine durability, convenience, and striking shelf appeal.
Ideal for liquids, viscous products, and fine powders, our spout pouches offer a lightweight, space-saving alternative to rigid bottles, ensuring portability and ease of use. Crafted from premium materials with superior barrier properties, they protect contents against oxygen, moisture, and light, extending product freshness.
Choose from versatile shapes, sizes, and spout fittings tailored to your filling capabilities and product needs. Trusted by leading brands, our solutions blend functionality with aesthetics, delivering a modern, eco-conscious packaging experience.
Applications of Spouted Pouches
From beverages to household essentials, BN PACK’s versatile spouted pouches offer leak-proof convenience, eco-friendly durability, and bold branding for liquids, powders, and viscous products.
Beverages Packaging
Seasoner Packaging
Cleaning Liquids Packaging
Benefits of Spouted Pouches
- Customizable Shapes & Sizes
Tailor spouted pouches to your brand’s vision with standard or bespoke designs that maximize shelf impact and product differentiation. - User-Friendly Spout Design
Choose from tamper-evident caps, anti-choke spouts, and flexible placement (center/corner) for effortless pouring and consumer convenience. - Premium Food-Safe Materials
Crafted in FDA-certified facilities with high-barrier, food-grade materials to ensure product freshness, safety, and compliance with global standards. - Sustainable & Lightweight
Opt for eco-friendly materials and compact designs that reduce shipping costs and environmental impact without compromising durability. - Enhanced Product Protection
Advanced barrier technology blocks oxygen, moisture, and light, ensuring extended freshness and shelf life for sensitive contents.
Technical Specifications of Spouted Pouches
Sizes
Available in sizes from 50ml to 5L, tailored for both small-batch and bulk packaging needs.
Materials
Eco-friendly options include recyclable mono-material (PE/PP) and compostable alternatives, meeting global sustainability standards.
Pack Properties
Engineered with multi-layer barriers for oxygen, moisture, UV, and aroma protection, ensuring product freshness and durability.
Printing Process
Digital printing available from 500 units or flexographic printing from 5,000 units for vibrant, high-resolution designs.
Bespoke Features
Customize with options like press-to-close zippers, tear notches, Euro slots, transparent windows, round corners, degassing valves, and spouts.
BN PACK Spouted Pouches:
FAQs of Spouted Pouches
What is a spouted pouch?
A spouted pouch is a flexible, lightweight packaging solution featuring a built-in spout (often with a reclosable cap) designed for easy dispensing of liquids, powders, or viscous products.
Combining the durability of laminated films with user-friendly functionality, these pouches are widely used for beverages, cleaning refills, condiments, and cosmetics.
Unlike rigid containers, spouted pouches reduce material waste, optimize shelf space, and enhance portability. They are crafted from high-barrier, food-grade materials to protect contents from oxygen, moisture, and light, ensuring product freshness. Customizable in shape, size, and spout placement, they also offer vibrant printing options for bold branding.
BN PACK’s spouted pouches are produced in BRC-certified facilities, meeting global safety and quality standards.
How to fill a spout pouch?
Spouted pouches are typically filled using vertical form-fill-seal (VFFS) or premade pouch filling machines. The process involves:
Pouch Orientation: Pouches are fed into the machine with spouts pre-attached.
Product Filling: Liquid or powder is injected through the spout opening via nozzles calibrated to your product’s viscosity and volume.
Sealing: The spout is heat-sealed or capped to prevent leaks, often with tamper-evident features.
Quality Checks: Automated systems verify fill levels, seal integrity, and spout functionality.
BN PACK works closely with clients to tailor spout designs (e.g., screw caps, flip-top lids) to your filling equipment and product requirements. We recommend testing compatibility with sample pouches and provide technical support to optimize efficiency and minimize waste during production.
Are spout pouches recyclable?
Yes, many spouted pouches are recyclable, depending on material composition.
BN PACK prioritizes sustainability by offering mono-material (e.g., recyclable polyethylene) or compostable laminates where feasible. Traditional multi-layer pouches may require separation of components (spout, cap, film), but we design for ease of disassembly and partner with recycling programs to promote circularity.
To enhance eco-friendliness, our pouches use lightweight materials, reducing carbon footprint during shipping, and support refillable systems to minimize single-use waste.
Contact us to explore recyclable or compostable options tailored to your product and sustainability goals.